With the development of the tire industry, tire manufacturers have introduced forward-looking production technology solutions to accelerate the intelligence and automation of product lines, and solve the phenomenon of time-consuming, labor-intensive and high cost of consumables in some processes.
In this context, relying on the advantages of robot technology and resources accumulated over the years, STEPhas increased the research and development of intelligent production solutions for the rubber tire industry, and has achieved a series of application results, meeting the new needs of handling, loading and unloading, laser lettering and other applications, and bringing value to tire manufacturers and users.
In the traditional production, the production process of embedded cycle plate, steel receipt and vulcanized hollow barcode is highly dependent on manual and poor quality, and the use of STEP laser engraving solution eliminates the overflow of cycle brand, reduces the repair rate, and improves the product phase; Completely bid farewell to the material, labor and error correction costs caused by the cycle card and steel receipt process, improve the utilization rate of the vulcanizing machine, and achieve cost reduction and efficiency increase; It can automatically interact with the production MES system, automatically generate data, open up the MES and WMS systems, and improve the level of digitalization and intelligence.
The solution was developed in 2020 by Xinshida in cooperation with the integrator Gude Intelligence, and was subsequently successfully applied in batch applications in leading enterprises such as Zhongce Rubber, Linglong Tire and Racing Wheel Tires. Zhongce Rubber said that after more than a year of stable operation, it was satisfied with the use effect of the program, recovered the equipment investment in less than a year, and has been promoted and used in various factories of the group.
Facing the future, STEP will continue to focus on technological innovation in the tire industry, and is willing to explore more intelligent and efficient production methods with more integrators and tire manufacturing enterprises to achieve lean production and management.